Haynes Service Manual GSF 600 2000-2004, Serwisówki i książki
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GSF600S/GSF600
99500-36102-01E
FOREWORD
This manual contains an introductory description
on the SUZUKI GSF600S and procedures for its
inspection/service and overhaul of its main com-
ponents.
Other information considered as generally known
is not included.
Read the GENERAL INFORMATION section to fa-
miliarize yourself with the motorcycle and its main-
tenance. Use this section as well as other sections
to use as a guide for proper inspection and ser-
vice.
This manual will help you know the motorcycle bet-
ter so that you can assure your customers of fast
and reliable service.
GROUP INDEX
1
GENERAL INFORMATION
2
PERIODIC MAINTENANCE
3
ENGINE
4
FUEL SYSTEM
* This manual has been prepared on the basis
of the latest specifications at the time of pub-
lication. If modifications have been made since
then, differences may exist between the con-
tent of this manual and the actual motorcycle.
* Illustrations in this manual are used to show
the basic principles of operation and work pro-
cedures. They may not represent the actual
motorcycle exactly in detail.
* This manual is written for persons who have
enough knowledge, skills and tools, including
special tools, for servicing SUZUKI motor-
cycles. If you do not have the proper knowl-
edge and tools, ask your authorized SUZUKI
motorcycle dealer to help you.
5
CHASSIS
6
ELECTRICAL SYSTEM
7
SERVICING INFORMATION
8
GSF600Y (’00-MODEL)
9
GSF600SK1/GSF600SUK1
GSF600K1 (’01-MODEL)
?
10
GSF600K2/GSF600SK2
(’02-MODEL)
Inexperienced mechanics or mechanics with-
out the proper tools and equipment may not
be able to properly perform the services de-
scribed in this manual. Improper repair may
result in injury to the mechanic and may ren-
der the motorcycle unsafe for the rider and
passenger.
Overseas Service Department
a
COPYRIGHT SUZUKI MOTOR CORPORATION 1999
HOW TO USE THIS MANUAL
TO LOCATE WHAT YOU ARE
LOOKING FOR:
1. The text of this manual is divided into sections.
2. The section titles are listed in the GROUP INDEX.
3. Holding the manual as shown at the right will allow you
to find the first page of the section easily.
4. The contents are listed on the first page of each section
to help find the item and page you need.
COMPONENT PARTS AND WORK TO BE DONE
Under the name of each system or unit, is its exploded view. Work instructions and other service information
such as the tightening torque, lubricating points and locking agent points, are provided.
Example: Front wheel
Front axle
Spacer
Collar
Brake disc (R)
Bearing (R)
Spacer
Bearing (L)
Brake disc (L)
Collar
Front wheel
Air valve
Balancer
Axle shaft
Brake disc bolt
>
N
.
m
kgf
.
m
ITEM
lb-ft
65
6.5
47.0
?
23
2.3
16.5
@
SYMBOL
Listed in the table below are the symbols indicating instructions and other information necessary for servic-
ing. The meaning of each symbol is also included in the table.
SYMBOL
DEFINITION
SYMBOL
DEFINITION
Torque control required.
Data beside it indicates specified
torque.
Apply THREAD LOCK SUPER
“1360”.
99000-32130
Apply oil. Use engine oil unless
otherwise specified.
Apply or use brake fluid.
Apply molybdenum oil solution (mix-
ture of engine oil and SUZUKI MOLY
PASTE in a ratio of 1:1).
Measure in voltage range.
Apply SUZUKI SUPER GREASE “A”.
99000-25010
Measure in resistance range.
Apply SUZUKI SILICONE GREASE.
99000-25100
Measure in current range.
Apply SUZUKI MOLY PASTE.
99000-25140
Measure in diode test range.
Apply THERMO-GREASE.
99000-59029
Measure in continuity test range.
Apply SUZUKI BOND “1207B”.
99000-31140
Use special tool.
Apply THREAD LOCK SUPER
“1303”.
99000-32030
Use fork oil.
99000-99044-10G
Apply THREAD LOCK “1342”.
99000-32050
Indication of service data.
GENERAL INFORMATION 1-1
GENERAL INFORMATION
1
CONTENTS
WARNING/CAUTION/NOTE ............................................................. 1- 2
GENERAL PRECAUTIONS.............................................................. 1- 2
SUZUKI GSF600SY (2000-MODEL) ................................................ 1- 4
SERIAL NUMBER LOCATION ......................................................... 1- 4
FUEL AND OIL RECOMMENDATION.............................................. 1- 4
FUEL .............................................................................................. 1- 4
ENGINE OIL................................................................................... 1- 5
BRAKE FLUID............................................................................... 1- 5
FRONT FORK OIL......................................................................... 1- 5
BREAK-IN PROCEDURES............................................................... 1- 5
CYLINDER IDENTIFICATION........................................................... 1- 5
INFORMATION LABELS .................................................................. 1- 6
SPECIFICATIONS............................................................................. 1- 7
COUNTRY OR AREA CODES.......................................................... 1- 9
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